Cold work tool steel
ALTA 7Cr7Mo2V2Si(LD) Tool Steel Specification
Steel properties
ALTA 7Cr7Mo2V2Si/LD is a new developed type of cold working die steel. While by ensuring a good wear resistance, the steels strength and toughness are greatly improved than normally used High Carbon-High Chromium steels. Its strength, toughness, fatigue fracture resistance, etc. are all better than Cr12MoV, W18Cr4V/1.3355 steels. This steel has good cold and hot processing performance, with a wide heat treatment temperature range and small deformation.
7Cr7Mo2V2Si/LD is suitable for manufacturing difficult-to-deform forming molds or have complex shapes, especially when the molds needs to withstand large impact and bending loads, its premium performance stand out.
Applications
² Large and medium-sized punching dies
² Heavy-duty cold heading dies
² Cold extrusion dies
Chemical composition
Chemical Composition per %
|
C |
Si |
Mn |
P |
S |
Cr |
Mo |
V |
Ni |
Cu |
Min. |
0.70 |
0.85 |
|
|
|
6.50 |
2.05 |
1.72 |
|
|
Max. |
0.80 |
1.05 |
0.50 |
0.030 |
0.020 |
7.50 |
2.50 |
2.20 |
0.25 |
0.25 |
Basic melting process : |
IM/EAF + LF + VD+(ESR) |
Hardness : |
Max 230 HB (annealed) |
Reduction ratio : |
5 : 1 minimum or required |
Grain size : |
≥ 6.0 per ASTM E112 |
Non-metallic inclusion : |
≤ 1.0 (thick), ≤ 1.5 (thin) per ASTM E45 method A (more pure by ESR route) |
Ultrasonic Test |
SEP1921, EN 10308, ASTM A388 or agreed methods |
Macro-structure |
As per ASTM E381 |
Straightness / flatness |
≤ 1.5 mm / m (machined), ≤ 2.5 mm / m (black) |
Tolerance |
Per discussed |
Size range (round bars) |
Ø 12 - 500 mm |
Size range (flats, plates) |
8 - 400 mm in thickness max. 1100 mm in width |
Heat treatment
Annealing |
Temperature(°C) |
Hardness |
840 - 870 |
max. 230 HB |
Hot-forming |
Temperature(°C) |
850 - 1150 |
Hardening and tempering |
Quenching temperature(°C) |
Quenching medium |
Frequently-used tempering temperature(°C) |
1100 - 1180 |
Oil |
510 - 620 |
Ac1 | Accm | Ar1 | Arcm | Ms |
876 | 925 | 725 | 815 | 105 |
Coefficient of linear expansion : α(mm/(mm·°C))
Temperature °C | 20~100 | 20~200 | 20~300 | 20~400 | 20~500 | 20~625 | 20~700 |
Αx 10-6 | 8.2 | 10.2 | 11.3 | 11.8 | 12.4 | 12.7 | 12.9 |
Mechanical properties of 7Cr7Mo2V2Si/LD steel after different heat treatments :
Temperature °C | Tempering °C and rounds | Tensile strength (Mpa) | Compressive strength (Mpa) | Bending strength (Mpa) | Deflection δ(mm) | Impact toughness J/cm2 |
1100 |
510 x 1h x 3 | 2354 | 2658 | 4599 | 6.7 | 32.36 |
530 x 1h x 3 | 2432 | 2765 | 5413 | 8.9 | 71.59 | |
550 x 1h x 3 | 2530 | 2501 | 5325 | 16.5 | 113.76 | |
570 x 1h x 3 | 2452 | 2295 | 4894 | 16.5 | 101.99 | |
590 x 1h x 3 | - | 2040 | 4295 | 16.5 | 47.07 | |
1150 | 510 x 1h x 3 | 1432 | 2667 | 3501 | 3.7 | - |
530 x 1h x 3 | 2314 | 2864 | 4580 | 4.7 | 43.15 | |
550 x 1h x 3 | 2628 | 2810 | 5482 | 12.7 | 96.04 | |
570 x 1h x 3 | 2628 | 2609 | 5090 | 8.3 | 101.92 | |
590 x 1h x 3 | 2295 | 2187 | 4697 | 9.8 | 80.36 | |
1180 | 510 x 1h x 3 | 1236 | 2550 | 2824 | 4.6 | - |
530 x 1h x 3 | 1491 | 3168 | 2854 | 3.5 | 28.42 | |
550 x 1h x 3 | 2716 | 2756 | 4982 | 5.7 | 71.54 | |
570 x 1h x 3 | 2560 | 2648 | 4639 | 6.5 | 44.10 | |
590 x 1h x 3 | 2422 | 2442 | 4786 | 7.1 | 41.16 |
**Generally
1. Quenching 1150°C, Oil, tempering 550°C x 3 rounds, the strength is the highest
2. Quenching 1100°C, Oil, tempering 550°C x 3 rounds, the toughness is the highest.
But the comprehensive Performance of No.1 processing is better.
Performance Comparison of LD, Cr12MoV, W18Cr4V/~1.3355, W6Mo5Cr4V2/~1.3343 :
Material | Heat treatment | Bending strength (N/mm2) | Impact toughness (J/cm2) | Fracture toughness (N•MM1/2) | Hardness (HRC) | |
Quenching °C | Tempering °C | |||||
Cr12MoV | 970 Oil | 200 x 2 | 3110 | 50 | 646 | 58.5 |
1080 Oil | 200 x 2 | 2670 | 48 | 686 | 61.5 | |
W18Cr4V | 1260 Oil | 560 x 3 | 2880 | 24.6 | 489 | 65.5 |
W6Mo5Cr4V2 | 1190 Oil | 560 x 3 | 3210 | 26.7 | 494 | 66.5 |
7Cr7Mo2V2Si/LD |
1100 Oil | 550 x 3 | 5325 | 114 | 610 | 61.1 |
1100 Oil | 570 x 3 | 4894 | 102 | 629 | 59.7 | |
1150 Oil | 550 x 3 | 5482 | 96 | 640 | 62.1 | |
1150 Oil | 570 x 3 | 5090 | 102 | 675 | 60.7 |
(x2, x3 means the tempering rounds)
** It can shows that the most standout performance of 7Cr7Mo2V2Si/LD steel is the Strength and toughness. It also have a high hardness and good wear resistance.
Recommended quenching + tempering processing for different applications :
Applications | Pre-heating | Quenching | Medium | 1st Tempering | 2nd Tempering | Hardness (HRC) |
Punching dies | 850±10 °C, 30s/mm | 1140±10 °C, 25~30s/mm | Oil | 600 °C x 1h | 550 °C x 2h x 2 rounds | 57 ~ 60 |
Cold heading, cold extrusion dies | 850±10 °C, 30s/mm | 1140±10 °C, 25~30s/mm | Oil | 550 °C x 1h x 3 rounds | - | 60 ~ 63 |
** It must go through “Pre-heating” processing before quenching (staged preheating is also recommendedd, the first preheating is 600~620°C, the second preheating is 840~860°C), generally preheating time is twice than quenching time and depends on the shape and size of the mold parts.
** Quenching temperature chose from 1100 to 1150°C, the quenching heating coefficient is 25~30s/mm, and it is advisable to use a salt bath furnace to avoid decarburization.
Downloads
-
2024-06-12 Alta 7Cr7Mo2V2Si(LD) (011 - S6 - T2).pdf
끂56 313.54 KB
Features
² High strength and toughness
² Good wear resistance
² Good cold and hot processing performance
² Good dimensional stability
Copyright © 2024 Alta Special Steel all right reserved
News/Blog
- 2024-09-04
- 2024-08-31
- 2024-07-10
- 2024-06-14