Cold work tool steel
ALTA 6CrW2Si Tool Steel Specification
Steel properties
ALTA 6CrW2Si is a steel type formed by adding a certain amount of tungsten on the basis of chromium-silicon steel. Tungsten helps to preserve finer grain size during quenching and achieve higher toughness in the tempered state. This ALTA 6CrW2Si/6XB2C comes with very high impact-toughness, good machinability and polishability.
Applications
² Cutting tools, shear blades, industrial cutting knives, chipper knives
² Impact resistant mold, Casting finishing tools
² Blanking dies for thin sheet, trimming tools, slitting cutters
² Hot work tools, such as punches for producing screws and hot riveting
² Hot forging dies for high-temperature die-casting light alloy
Chemical composition
Chemical Composition per %
|
C |
Si |
Mn |
P |
S |
Cr |
W |
Ni |
Cu |
Min. |
0.55 |
0.50 |
|
|
|
1.00 |
2.20 |
|
|
Max. |
0.65 |
0.80 |
0.40 |
0.030 |
0.030 |
1.30 |
2.70 |
0.25 |
0.30 |
Basic melting process : |
IM/EAF + LF + VD + (ESR) |
Hardness : |
Max 235 HB (annealed) |
Reduction ratio : |
5 : 1 minimum or required |
Grain size : |
≥ 6.0 per ASTM E112 |
Non-metallic inclusion : |
≤ 1.0 (thick), ≤ 1.5 (thin) per ASTM E45 method A (more pure by ESR route) |
Ultrasonic Test |
SEP1921, EN 10308, ASTM A388 or agreed methods |
Macro-structure |
As per ASTM E381 |
Straightness / flatness |
≤ 1.5 mm / m (machined), ≤ 2.5 mm / m (black) |
Tolerance |
Per discussed |
Size range (round bars) |
Ø 12 - 500 mm |
Size range (flats, plates) |
8 - 400 mm in thickness max. 1100 mm in width |
Downloads
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2024-06-25 Alta 6CrW2Si, 6XB2C SPEC (011 - S6 - T2 ).pdf
끂58 270.25 KB
Features
² High toughness and ductility
² High wear resistance
² High compressive strength
² High hardenability
² Good dimensional stability
The effect of hardening temperature on microstructure and properties of 6CrW2Si/6XB2C tool steel
1). The structure of 6CrW2Si steel is extremely fine after quenched at the recommended temperature of 880~900°C, the original austenite grains are above grade 12, and the remaining carbide diameter is ≤0.5μm.
The impact toughness increased along with the increases of tempering temperature. There are no temper brittleness from 350 to 380℃. Therefore, this process can be used for various tools (blade) that require medium hardness and wear resistance, especially for tire molds that are tempered at medium tempering temperature.
2). For tools that require high hardness and high wear resistance, appropriately increasing the quenching temperature can improve the impact toughness after a low-temperature tempering and significantly increase the service life.
For example, the cutting shear blades for shearing metal plates is heated to 980°C, completely austenitized and quenched, and then tempered at 250°C. Applications have proven that its service life is doubled. However, when using this process, it's a must to consider the use conditions and avoid the tempering brittle zone.
3). When the quenching heating temperature exceeds 980°C. Since the carbides have been completely dissolved, it is easy to cause the austenite grains to grow bigger, resulting in thick quenched martensite bundles. Therefore, heating temperatures exceeding 980°C are inappropriate.
For more information, please download as below.
-
2024-05-31 Alta - The effect of hardening temperature on microstructure and properties of 6CrW2Si steel.pdf
끂55 180.68 KB
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